In today’s manufacturing landscape, the demand for high-precision and high-efficiency inspection has never been greater. Video measurement technology is becoming a critical component of quality assurance systems. The VMS Series video measuring machines integrate high-performance optical systems and intelligent image processing software into a 2D coordinate measuring platform, widely applied in mechanical parts machining, electronics, plastic mold manufacturing, and instrumentation inspection.
This article provides a comprehensive analysis of the VMS Series—covering hardware configuration, software functions, system performance, and real-world application cases—to help readers fully understand its value in modern quality control.
I. Core Imaging System Configuration: Clarity, Precision, Stability
1. Camera System: 1/3'' Color CCD Camera
The VMS system adopts a 1/3" high-resolution color CCD camera, offering excellent color fidelity and image clarity. It captures sharp contour edges and subtle defects, enabling precise edge detection and dimensional analysis.
Compared to traditional black-and-white cameras, the color CCD improves detail recognition and provides more intuitive defect detection (e.g., scratches, stains).
2. Optical System: 0.7~4.5X Zoom Lens
Equipped with a high-quality zoom lens (0.7~4.5X), the system allows smooth transitions from macro to micro observations. Its internal multi-layer coating minimizes stray light and enhances contrast for sharper images.
Key Advantage: No lens change required when measuring parts of various sizes—saving time and increasing efficiency.
3. Video Magnification: 30X~230X
The VMS system offers a video magnification range of 30X to 230X, suitable for inspecting both micro components and larger parts.
Use high magnification for fine structures like IC pins, PCB vias, or micro molds.
Use low magnification for full-outline measurement of plastic housings or mechanical parts.
4. LED Lighting System: Adjustable Brightness with Top and Bottom Illumination
The system includes LED surface and transmitted illumination, both with adjustable brightness.
Surface light is ideal for opaque parts—contour, text, or surface scratch inspection.
Transmitted light suits transparent or semi-transparent materials like glass substrates or films.
Example: When measuring a transparent plastic housing, adjusting the transmitted light increases edge contrast and ensures accurate edge detection.
II. Electrical System & Software: Reliable Hardware, Smart Operation
1. Power Supply: 180V~260V AC
The VMS series supports 180V–260V AC / 50Hz, compatible with global industrial power systems. The built-in high-stability module includes over-voltage and over-current protection for safe and continuous operation.
2. Intelligent Measurement Software
The standard software offers robust geometry and image analysis capabilities, including:
Auto-edge detection and deburring for complex contours
Measurement of points, lines, circles, angles, concentricity, distances, and parallelism
Auto-alignment for coordinate correction, ideal for batch measurement
Reports exportable in Excel, image, or chart formats—ensuring traceability
Case Study: A client used the VMS system to measure PCB hole diameters and spacing. By setting automatic edge detection and batch processing for 200 samples, they completed high-precision statistical analysis and generated quality yield charts—greatly improving inspection efficiency.
III. Functional and Structural Advantages: Operator-Friendly & Durable
1. Infrared Positioning Laser
An infrared laser pointer helps quickly locate the measurement start point—especially useful for small samples or multi-part fixtures. It minimizes setup time and positioning errors.
2. High-Rigidity Mechanical Frame
Built with aerospace-grade aluminum alloy and precision granite platforms, the system ensures excellent anti-vibration properties and thermal stability.
X, Y, Z axes use premium guide rails and lead screws tested for long-term stability, ensuring accurate and smooth movement.
3. User-Friendly Interface
Thanks to a simplified UI and intuitive software logic, even new operators can quickly learn and begin batch measurements with minimal training.
IV. Application Scenarios and Industry Value
1. Electronics Manufacturing
Ideal for inspecting IC pin spacing, pad size, PCB hole alignment, FPC bending zones, etc.
2. Metal Parts & Precision Machining
Accurately measures outer diameters, chamfers, hole spacing, depth, etc., for quality control in turned or milled parts.
3. Plastic Mold & Injection Components
Detects product shrinkage, contour deformation, cavity dimensions—supports mold tuning and verification.
4. Instrumentation & Medical Parts
Used for inspecting miniature part contours and fit gaps—e.g., needle tubes, seals, joints, and medical assemblies.
Conclusion: VMS Series – Your Partner in Precision
The VMS Series Video Measuring Systems combine superior imaging, intelligent measurement software, and robust mechanical design into a compact, efficient tool for precision quality control. It not only increases measurement throughput but also ensures traceable and data-driven production analysis.
Whether you work in precision machining, mold manufacturing, electronics, or R&D, the VMS series is a trusted solution for your metrology needs.
Interested in model selection, pricing, or a free application guide?
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