In the field of precision manufacturing, dimensional accuracy requirements are becoming increasingly stringent. For components such as smartphone housings, semiconductor parts, and medical devices, tolerances are often within the micron range. Traditional manual measurement methods struggle to balance both efficiency and accuracy.
CNC Vision Measuring Machines have emerged as an ideal solution, offering non-contact, high-speed, and high-accuracy measurement capabilities, especially for 2D and 2.5D inspection needs. Jaten's advanced vision measuring systems integrate a rigid mechanical structure, high-resolution imaging, precise motion control, and intelligent measurement software—suitable for a wide range of industries including electronics, mold tooling, plastics, and new energy.
Wide Application Scenarios for Batch Inspection
These machines are primarily used for automated dimensional inspection and quality verification of batch products such as:
Micro-holes, slots, chamfers on smartphone frames;
Pad spacing and trace width on FPC/PCB boards;
Outer contours and hole spacing on precision stamped parts;
Multiple geometric features on injection-molded or medical plastic parts.
With programmable measurement routines, one-click operation, and unattended automation, these systems significantly reduce labor costs while improving efficiency and consistency.
Marble Base Structure for Stability and Accuracy
The base, bridge, and worktable of the machine are made of natural granite, offering exceptional vibration resistance and thermal stability. Compared to metal, granite does not easily deform, making it ideal for sensitive precision measurement.
The cantilever structure paired with a Y-axis gantry design provides excellent rigidity and operational flexibility, particularly suitable for small to medium-sized workpieces.
Precision Motion System with Dual Closed-Loop Control
Equipped with Panasonic servo motors, precision-ground ball screws, and linear guideways, the system uses dual closed-loop control (position + speed), ensuring smooth, high-speed motion with repeatability within ±1μm.
For example, measuring over 200 micro-holes on a smartphone mid-frame takes only about 3 minutes—far more efficient than manual inspection tools.
High-Resolution Imaging System
The machine features a 2.3MP color industrial camera, combined with Jaten’s proprietary cold light source illumination system. The 48-zone LED array allows for adjustable brightness and angle, ensuring optimal edge detection for various materials and surfaces—including reflective, dark, or irregular parts.
Cold lighting prevents heat buildup, ensuring long-term image stability and extended system life.
User-Friendly Operation and Fast Alignment
An infrared positioning laser helps users quickly locate the measurement area—particularly helpful for first-piece inspection or complex parts. The embedded control system connects to the PC via just a USB and S-terminal, simplifying wiring while ensuring fast, stable communication.
Auto Zoom Lens: No Manual Calibration Required
The auto vision system includes an automatic zoom lens, capable of switching between magnifications without manual recalibration. The software automatically matches calibration data for each zoom level.
For example, when measuring both the overall dimensions and micro features of a smartphone frame, the system can switch from low to high magnification in one sequence, improving both speed and precision.
Smart Software: QKMeasuring
The built-in QKMeasuring software offers:
Auto edge detection and multi-size measurement;
Programming-based measurement with reusable teaching routines;
Data output in Excel/SPC format;
Image documentation, NG judgment, and full traceability.
Once a measurement program is created, operators simply place the part and start the process. The system automatically completes all steps and generates a report.
Expandable Options for Advanced Applications
Contact Probe (Optional)
Supports Renishaw contact probe system, ideal for:
Deep holes, angled or hidden surfaces;
Complex surface geometry;
Full 3D coordinate measurement.
Probes with diameters φ1mm and φ2mm are supported with automatic recognition.
Laser Displacement Sensor (Optional)
Integrates Keyence or Opimet laser modules for accurate Z-axis measurement, including:
Flatness, bump detection, step height;
Platform warpage and micro contour scanning.
Conclusion
CNC Vision Measuring Machines are more than inspection tools—they are core components of smart quality control systems. Jaten’s solution stands out in terms of mechanical stability, imaging precision, motion accuracy, and automation intelligence.
As manufacturing evolves, these machines are increasingly integrated with AI vision systems, MES software, and production line automation, becoming essential in digital factories. For product selection, customization, or on-site demo, feel free to contact Jaten for professional support.