Having worked with video measuring machines in the workshop for over twenty years, I have developed quite a perspective on their software features and user experience. I remember the early software—full of functions but with complex interfaces. New operators often couldn’t find the right menu, and it took a long time flipping through manuals just to know the next step. Today’s software is completely different: intuitive, modular, and easy to operate.
For example, common measurement tools are now represented with icons, and the system provides prompts like “Select Feature → Capture Edge → Generate Result,” almost like having a helper guiding you through the process. From my experience training new operators, they can grasp basic functions such as measuring lines, circles, and angles on the first day, and independently complete standard part inspections in just a few days. It saves significant time and hassle.
The functionality has also improved greatly. In mold inspections, we often need to check the angles and parallelism of multiple cutting edges simultaneously. Previously, measuring one by one was slow and prone to errors. Now, the software can batch-extract features in one go, making the operation much simpler. In PCB inspections, measuring hundreds of holes manually is unrealistic. Modern software can automatically recognize holes and generate reports, providing both speed and stability.
Programmed measurement is another feature we use frequently. Once a workflow is set up, it can be saved as a program—including light intensity, lens magnification, coordinate system, and measurement path. For instance, our factory inspects hundreds of automotive parts daily. Previously, each part took several minutes to measure manually. With a saved program, operators only need to place the parts and start the program, and the system completes the process automatically, saving labor and reducing measurement inconsistencies.
Regarding data management, today’s software can generate PDF or Excel reports for easy archiving or sharing with clients. Some machines even integrate with SPC systems to monitor production variations in real time. Certain software versions also feature intelligent recognition, allowing slightly misaligned parts to be measured correctly, which is especially helpful for new operators.
Overall, from interface design to functional features, programmed measurement, and data management, software improvements over the years are remarkable. Hardware ensures accuracy, but software determines efficiency. For operators like us on the production floor, user-friendly software makes work easier, measurements more reliable, and allows new operators to get up to speed quickly. That’s the true value of a measuring machine.