In industries such as new energy vehicles, automotive electronics, and aerospace, the quality of wire terminal crimping is critical to the system’s electrical reliability. With the rising use of large cross-section cables in EVs, traditional visual inspections are no longer enough. Precise structural analysis is now essential.
JATEN offers two reliable solutions: the MQ Series and MV Series terminal cross-section analyzers. While MQ is a versatile model for general applications, MV is designed for large terminals in high-current environments.
MQ Series: Versatile Analyzer for Standard Terminals
The MQ Series is ideal for analyzing small to medium-size terminals. It features a robust design, intuitive operation, and fast, accurate analysis—perfect for daily quality control tasks.
1. Marble Base for Stability
Built with a solid marble platform, the MQ ensures low vibration and thermal stability. This significantly improves cutting and grinding precision, especially for high-tolerance applications.
2. Horizontal Motor Structure
The motor is mounted horizontally, which lowers the center of gravity and enhances cutting stability. It also makes blade replacement and maintenance more convenient.
3. Touchscreen Control Panel
The user-friendly touchscreen interface allows quick adjustments of cutting speed, grinding time, and operational settings. Easy for beginners to operate with minimal training.
4. Multi-Compatible Fixtures
Equipped with a range of modular fixtures, the MQ can clamp various terminal sizes and shapes, including irregular or small batch samples—ideal for production lines with frequent changeovers.
5. Infrared Positioning Line
An integrated infrared laser line clearly marks the cutting path on the terminal, ensuring accuracy without manual guesswork and reducing the risk of misalignment.
6. One-Click Analysis Software
The system includes smart image recognition software that automatically measures crimp height, width, copper fill rate, and other parameters. Reports can be exported in PDF or Excel, and pass/fail criteria can be preset.
MV Series: Designed for Large Cross-Section EV Terminals
The MV Series is optimized for cutting and analyzing large terminals used in high-voltage EV wiring systems. It features a stronger frame, more powerful motor, and advanced cooling system to handle tough materials and larger samples.
1. Closed-Loop Water Cooling
The MV’s water cooling system prevents overheating during cutting, protecting terminal integrity—especially important for aluminum and copper cables that are heat-sensitive.
2. Extended Cutting Capacity
With greater cutting travel and torque, the MV handles terminals over 25mm², such as EV battery leads, charging connectors, and high-current power lines.
3. Heavy-Duty Fixtures
MV comes with a full set of reinforced fixtures—V-blocks, pressure blocks, and angle adjusters—to keep large terminals stable during cutting, ensuring accurate section results.
4. Flexible Cutting Modes
Supports straight, angled, curved, and layered cutting. Useful for analyzing custom connectors or terminals with non-standard structures.
5. Batch Auto Analysis
Like the MQ, the MV includes intelligent image analysis software that allows batch measurement and reporting—perfect for high-volume EV production lines.
Summary
MQ and MV serve different needs:
MQ: Best for standard automotive and electronic terminals.
MV: Ideal for EV, high-current, and large terminal applications.
JATEN continues to improve its measurement solutions based on real customer use. If you’re looking to improve terminal quality control, feel free to reach out for product demos or specs.
📧 volin@cnjaten.cn
🌐 www.jatentech.com